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Expert-certified Moldflow analysis

PDS is a preferred supplier of Expert certified Moldflow analysis: we predict how your part fills, cools and warps before a single tool is cut.

Animated Moldflow fill-time plot of a plastic housing, filling from the gate

Find the defect in the simulation, not in the first shots

Moldflow is Autodesk’s suite for simulating plastic injection molding. Fill and pack, cooling and warp analyses predict how molten plastic flows into the mold, optimize cooling, and prevent warping and defects.

The result: better part quality, lower production cost and a faster time-to-market, backed by data instead of trial and error.

Fill and pack

  • Predict plastic flow and packing in injection molding
  • Visualize defects like air traps and weld lines
  • Calculate pressure, packing time and material compression
  • Optimize the process, reduce defects and save cost
Read more about Fill and pack

Cool and warp

  • Assess heat dissipation in the cooling phase
  • Optimize mold design and cooling channel placement for even cooling
  • Predict post-molding warp and distortion
  • Adjust the design to mitigate warp: quality and dimensional stability
Read more about Cool and warp

Windage

  • Reverse engineer warp conditions for high-tolerance parts
  • Mitigate warp trends with predictive Moldflow results and part morphing
  • Optimize welded assemblies and structural part accuracy
Read more about Windage

Reviews and training

  • Expert-level presentations and interpretation of results
  • High-quality reports and MFRs
  • Custom training for Moldflow results and operation
Read more about Reviews and training
Autodesk Moldflow Insight Certified Expert badge

Expert certified analysts

  • Analysts on staff certified by Autodesk to Expert level
  • General Motors certified supplier
  • Experienced professionals with a proven track record
Read more about Expert certified analysts

Moldflow and windage at a glance

The analyses we run, what each one tells you, and how windage turns warp results into corrected tool data.

PDS Moldflow capability sheet: fill and pack, cooling and warpage analyses
PDS windage capability sheet: from excessive warp to new tool data

Have a part, a program or a problem? Let us engineer it.

Send us your project and our estimating team will get back to you personally.